Solution / Recycling system

Plastic Recycling System

One-Stop Crushing & Separation Solution

Four inputs define the starting concept01Feedstock02Hourly capacity03Final fraction04Destination country
Complete-line engineering

Define the final fraction first. Build the line backwards

Whether you are handling hard plastics like PET bottles and HDPE drums, or soft plastics like PP woven bags and PE films, our dry shredding and crushing systems are engineered for maximum efficiency. Without the need for water or washing lines, our equipment focuses purely on aggressive size reduction and volume minimization. This continuous, automated route helps you significantly reduce storage space, cut transportation costs, and prepare uniform plastic flakes or granules for downstream processing.

Choose the required result

The final product changes the complete line.

01

Uniform Hard Plastic Flakes

Hard plastics such as PET, HDPE, PVC, and ABS are crushed into uniform flakes. The dry crushing process preserves material properties, making the flakes ideal for direct sale or downstream pelletizing.

Hard Plastic
02

Shredded Soft Plastics

Soft plastics like PP woven bags, PE films, and agricultural films are shredded into manageable, high-bulk-density granules. This dramatically reduces volume for efficient storage and transport.

Soft Plastics
03

Volume-Reduced Mixed Plastics

Mixed or contaminated plastic scrap can be coarsely shredded for volume reduction. This pre-processing step makes handling, storage, and transportation significantly more cost-effective.

Mixed
Typical process architecture

One continuous route from waste to separated output.

01

Controlled Feeding

Plastic scrap is loaded into the system via conveyor belts or manual feeding. The feeding process is precisely controlled to ensure a steady and continuous flow into the shredder.

02

Primary Shredding

Equipped with robust, wear-resistant cutters, our twin-shaft shredders aggressively reduce bulky plastic scrap—such as whole drums or large films—into manageable pieces.

03

Secondary Crushing

The pre-shredded material is fed into high-speed granulators to achieve the desired final particle size. This step ensures uniform flakes or granules ready for downstream use.

04

Final Handling

The crushed plastic flakes or granules are discharged via conveyor belts for direct bagging, storage, or transportation.

Complete WALI recycling system
Integrated system scope

More than a collection of machines.

Mechanical

Feeding, shredding, screening, separation and discharge equipment.

Controls

Coordinated start-up, load monitoring, protection and interlocks.

Engineering

Process definition, equipment selection, layout and service access.

Support

Documentation, commissioning guidance, training and spare parts scope.

Define the project brief

Targets that guide the engineering.

Capacity, final fractions and supply scope are confirmed for the actual feedstock and downstream process.

Plastic wasteInput material
Required capacitySpecified for your project
Target outputDefined by downstream use
Supply scopeConfirmed after review
Plastic Recycling Solution
Selected project reference

Plastic Recycling Solution

Project Challenge Plastics are ubiquitous—found in food packaging, furniture, toys, and more—making them a defining material of modern society. According to Greenpeace, in 2019, humans generated more than 300 million tons of plastic, yet…

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Frequently asked questions

Clarify the project before defining equipment.

What should I confirm about Plastic waste?

Confirm polymer, material form, contamination and the next recycling process.

How is the equipment or process selected?

Selection considers material form and composition, required capacity, contamination, operating hours and the downstream result. A material review is needed before confirming a configuration.

Can the final output be specified?

Define the size or fraction required by the next process. Cutter geometry, any sizing or separation stages, feeding and material behavior must be considered together.

What information should I send first?

Send representative material photos, dimensions, hourly capacity, required output, site constraints and destination country.

Build the right process

Tell us your material, capacity and required final product.

WALI sales engineer

Our engineers will use the project brief to propose a practical line configuration and the next technical steps.

Plan this system →