One-Stop Crushing & Separation Solution
Defective cast aluminum parts—such as engine blocks, transmission housings, and wheels—represent a high-value resource. However, their large size and embedded ferrous or non-ferrous inserts make direct re-melting inefficient. Our specialized processing systems are engineered to crush these bulky castings, liberate embedded contaminants, and deliver clean, high-purity aluminum scrap. Through a continuous, automated route, we help you maximize recovery rates and minimize downstream melting costs.
After crushing and separation, the aluminum fraction is clean, uniform, and free of embedded contaminants. This high-purity scrap is ideal for direct re-melting, significantly reducing energy consumption and refining costs.
AluminumFerrous inserts such as steel bolts, bearings, and iron sleeves are efficiently extracted using strong magnetic separators. The recovered iron and steel are clean and ready for direct smelting.
FerrousNon-ferrous inserts like copper wires and brass fittings are separated using eddy current separators. The remaining dust and fines are collected for safe disposal or further processing.
ResidueBulky cast aluminum parts are loaded into the system via grab cranes or heavy-duty chain conveyors. The feeding process is precisely controlled to ensure a steady and continuous flow into the shredder.
Equipped with robust, wear-resistant cutters, our twin-shaft shredders aggressively crush large castings into uniform, manageable pieces. This step effectively liberates embedded steel and copper inserts from the aluminum matrix.
The separated high-purity aluminum fraction is transported to storage or baling stations. Clean ferrous and non-ferrous metals are stockpiled for recycling, while dust and fines are collected for safe disposal.
Feeding, shredding, screening, separation and discharge equipment.
Coordinated start-up, load monitoring, protection and interlocks.
Process definition, equipment selection, layout and service access.
Documentation, commissioning guidance, training and spare parts scope.
Capacity, final fractions and supply scope are confirmed for the actual feedstock and downstream process.
One-Stop Crushing & Separation Solution
View project details ↗Confirm casting dimensions, alloy, attached components and the receiving recovery process.
Selection considers material form and composition, required capacity, contamination, operating hours and the downstream result. A material review is needed before confirming a configuration.
Define the size or fraction required by the next process. Cutter geometry, any sizing or separation stages, feeding and material behavior must be considered together.
Send representative material photos, dimensions, hourly capacity, required output, site constraints and destination country.
Our engineers will use the project brief to propose a practical line configuration and the next technical steps.
Plan this system →